Re: stripping insulation from these tiny wires??

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Sujet : Re: stripping insulation from these tiny wires??
De : jeffl (at) *nospam* cruzio.com (Jeff Liebermann)
Groupes : sci.electronics.repair
Date : 29. Apr 2026, 03:02:04
Autres entêtes
Message-ID : <u4n2vkh7hk1iqqroleaakg52dqeepf79dq@4ax.com>
References : 1
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On Tue, 28 Apr 2026 17:37:58 -0400, Nick Sebul <nsebul@nowhere.net>
wrote:

I am trying to strip some of the insulation from these tiny wires
terminating in connectors:
>
https://imgur.com/a/QZ6bV7P
>
However, I am not having much success.  The first time I tried, every
time I try to strip, the wire comes along with it, but I unseated one of
the yellow wires from the tiny connector.  What you see are two spares
so I can try again, but this time correctly.

Like these?
<https://i.ebayimg.com/images/g/xkEAAeSwMWRor9GX/s-l1600.jpg>

I'm not sure of the wire gauge, but nothing I have here seems to be able
to strip them properly.  The wires originally came from electret
microphone capsules.  I have such capsules with similar wires/
connectors, but they are larger gauge and easier to work with.
>
Your stripping advice welcome so I don't repeat the prior disaster and
thanks in advance.

The idea is to NOT scrape or cut the wire.  I use one of several
Teledyne Stripall thermal wire strippers:
<https://www.google.com/search?q=teledyne%20stripall%20thermal%20wire%20strippers&num=10&udm=2>
You'll also probably need some replacement blades:
<https://www.ebay.com/itm/223263002855>
You do NOT want blades with a "notch" for the wire.  The notch will
"nick" the wire which will eventually break.

Now for the bad news.  Surplus thermal wire strippers have become
expensive.  I obtained my first used Teledyne TW-1 thermal strippers
in about 1968 by dumpster diving, surplus stores and garage sales.  I
probably paid about $5 for my older models.  Today, the same wire
strippers sell for about $100 on eBay.
<https://www.ebay.com/sch/i.html?_nkw=Teledyne%20thermal%20wire%20stripper>

More bad news.  You will need to spend some time learning how to strip
fine wires.  A thermal wire stripper will make things easier, but you
can still make a mess without adequate practice.  Repeating whatever
you're doing wrong isn't going to help.  I suggest you find a YouTube
tutorial and practice on scrap insulated wire.
<https://www.youtube.com/results?search_query=thermal%20wire%20stripper>

I've been stripping wire for most of my life.  I suspect I've mastered
the art by now.  I mostly use thermal wire strippers for PTFE
insulated wire and coaxial cable.  For most everything else, I use a
pair of small, flush cut, wire cutters.  This looks like my favorite:
<https://www.esslinger.com/lindstrom-80-series-cutters-8160-large-oval/>
I paid about $5 per pair.  I hold the cutters like this:
<https://photos.app.goo.gl/PqhTaKQzV4JmXJB7A>
The strange finger position allows me to hold the cutter jaws open in
a fixed position.  The cutter blades can face either direction.  Yes,
it took some practice learning how to do it properly.

Good luck.


--
Jeff Liebermann                 jeffl@cruzio.com
PO Box 272      http://www.LearnByDestroying.com
Ben Lomond CA 95005-0272   AE6KS    831-336-2558
                          

Date Sujet#  Auteur
28 Apr 26 * stripping insulation from these tiny wires??8Nick Sebul
29 Apr 26 +* Re: stripping insulation from these tiny wires??6Jeff Liebermann
29 Apr 26 i+* Re: stripping insulation from these tiny wires??2Liz Tuddenham
29 Apr 26 ii`- Re: stripping insulation from these tiny wires??1Jeff Liebermann
29 Apr 26 i`* Re: stripping insulation from these tiny wires??3Carlos E.R.
1 May 26 i `* Re: stripping insulation from these tiny wires??2Theo
2 May 26 i  `- Re: stripping insulation from these tiny wires??1Jeff Liebermann
29 Apr 26 `- Re: stripping insulation from these tiny wires??1Nick Sebul

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